Forklift Battery Charging and Safe Installation
Batteries used in forklifts are pricey pieces of machinery which are quite large weighing in the thousands of pounds. The task of charging and installing these batteries is something which should be really planned out ahead of time so as to make sure that these procedures can be completed safely and properly. Maintaining a sound charging procedure and proper handling can really increase the standard lifespan of a battery.
Standard Charging
It is vital not to connect the battery to the charger until it is at 20% capacity or lower. By charging the battery when it is more than 20%, the battery's lifespan could actually be shortened. On about each 5th charge cycle, the charger has to be set on the equalize or weekend setting, depending on which model of charger you are utilizing.
The charging cycle should never be interrupted. When the charge cycle is complete, you should avoid using the battery for some hours. By practicing these procedures, you can help make certain that you get the maximum battery performance available.
Charger Maintenance
Make sure the charger is turned off before hooking up the battery to the charger. You then could connect the charger to the battery. This is a common error which can inadvertently cause damage to both the charger and the forklift. It is also very essential that the battery amperage should match that of the charger.
Do not ever allow the battery to completely discharge or to deep discharge. This would shorten the battery life significantly and may even prevent the charger from being able to activate. If the battery charger reads that there is no activity in the battery, it would not start the charge cycle. If this situation occurs, a technician should be called to be able to re-set the charger prior to charge being able to start.